Puffed Corn Powder — Premium Expanded Maize Ingredient for Feed, Food & Beverage Applications

Product Overview

Puffed Corn Powder offers a versatile, all-natural ingredient that we produce from premium non-GMO corn through an advanced high-pressure, high-temperature puffing process. During this controlled expansion, the internal moisture inside each corn kernel vaporizes rapidly, which causes the grain to explode outward and form a light, porous structure with a distinctive roasted aroma. After cooling, we grind the expanded material into a fine, uniform powder that passes 100% through an 80-mesh sieve. Moreover, our production line operates under strict GMP protocols and holds FDA and ISO certifications, so you receive a product that meets rigorous international quality standards. In addition, we source all raw corn exclusively from verified non-GMO suppliers, and we maintain complete traceability from field to finished powder.

Key Features & Technical Specifications

Product Name	Puffed Corn Powder (Expanded Maize Flour)
CAS Number	68525-86-0
Appearance	Light yellow to off-white fine powder with a microporous texture and subtle crystalline shimmer
Odor & Taste	Characteristic roasted corn aroma with a mild, naturally sweet taste
Particle Size	100% through 80-mesh sieve — delivers excellent uniformity and dispersibility
Raw Material	100% non-GMO yellow corn (Zea mays), single-origin, fully traceable
Production Process	High-pressure puffing → explosive expansion → rapid cooling → precision grinding → sieving
Moisture Content	≤ 8%
Bulk Density	0.35 – 0.55 g/mL (varies by specification)
pH (10% solution)	5.5 – 7.0
Ash Content	≤ 2%
Protein Content	≥ 6% (dry basis)
Carbohydrate Content	≥ 80% (dry basis)
Shelf Life	24 months under recommended storage conditions
Storage Conditions	Store in a cool, dry place below 25°C; keep sealed after opening; protect from moisture and direct sunlight
Certifications	FDA, GMP, ISO 9001, ISO 14001, KOSHER, HALAL
Brand	BAISIFU

Why Our Puffing Process Delivers Superior Results

We operate a dedicated puffing line that subjects carefully selected non-GMO corn kernels to precisely controlled high-temperature and high-pressure conditions inside a sealed expansion chamber. When the pressure releases suddenly, each kernel undergoes instantaneous explosive expansion, which transforms the dense starch matrix into a highly porous, honeycomb-like structure. This physical transformation achieves several critical advantages simultaneously. First, the starch undergoes complete gelatinization, which dramatically improves water absorption, binding capacity, and digestibility. Second, the rapid expansion sterilizes the material, eliminating microbial contamination without chemical treatments. Third, the process develops a rich, natural roasted flavor profile that enhances finished product taste without requiring artificial additives.

After expansion, we rapidly cool the puffed material to lock in texture and freshness before feeding it through our precision grinding and multi-stage sieving system. Consequently, every batch achieves a consistent particle size distribution — 100% pass 80 mesh — which guarantees reliable performance in your downstream processing. Furthermore, because we control every step in-house, we eliminate the batch-to-batch variability that often troubles manufacturers who source from multiple intermediate suppliers.

Feed Industry Applications

Feed manufacturers around the world choose Puffed Corn Powder as a premium natural binder and nutritional ingredient. Most notably, the aquafeed sector relies heavily on this product because the fully gelatinized starch creates excellent water stability in extruded fish and shrimp feed pellets. When you incorporate our powder into your feed formulation, the pellets hold their shape longer in water, which reduces nutrient leaching and improves feed conversion ratios. In addition, the high digestibility of pre-gelatinized starch means that aquatic species absorb more nutrients from each feeding, driving faster growth rates and better economic returns for farmers.

Beyond aquaculture, Puffed Corn Powder serves as an effective binding agent in:

• Pet food (dog and cat kibble) — improves pellet durability and reduces crumbling during transport
• Livestock compound feed — enhances pellet hardness and reduces dust formation in feed mills
• Poultry feed — provides a highly digestible energy source that supports weight gain and egg production
• Specialty animal nutrition — serves as a clean-label carrier for vitamins, minerals, and probiotic premixes
• Feed premix and concentrate manufacturing — acts as a uniform carrier that ensures even distribution of micro-ingredients

Food & Beverage Applications

The food industry values Puffed Corn Powder for its natural sweetness, smooth mouthfeel, and excellent dispersibility in both hot and cold liquids. Because the starch undergoes complete gelatinization during the puffing process, manufacturers can incorporate this powder directly into formulations without additional cooking or pre-treatment steps. As a result, production workflows become simpler and more energy-efficient.

• Instant drink mixes and powdered beverages — dissolves quickly, adds natural sweetness, and creates a satisfying mouthfeel without grit
• Bakery products (cookies, pastries, bread, muffins) — enhances texture, extends shelf life through moisture retention, and contributes a pleasant roasted note
• Breakfast cereals and nutrition bars — serves as a binder that holds ingredients together while adding dietary fiber and complex carbohydrates
• Porridge, soup, and sauce mixes — thickens naturally upon rehydration and imparts a rich, comforting corn flavor
• Dairy-based beverages and ice cream — functions as a natural stabilizer and flavor enhancer in milk drinks and frozen desserts
• Baby food and weaning products — provides a gentle, easily digestible carbohydrate source for infant nutrition (subject to local regulations)
• Gluten-free product formulations — offers a wheat-free alternative that improves texture and nutritional profile in gluten-free baked goods

Quality Assurance & Compliance

Quality control forms the backbone of our manufacturing philosophy. Our facility operates under a rigorous quality management system, and we provide complete documentation with every shipment — including a Certificate of Analysis (COA), detailed product specification sheet, and batch-specific test data. Consequently, you gain full transparency into every quality parameter of the material you receive.

Our in-house laboratory performs comprehensive testing on every production batch:

• Particle size distribution analysis (laser diffraction method)
• Moisture content determination (loss on drying)
• Bulk density measurement
• Sensory evaluation (appearance, odor, taste)
• Microbiological testing (Total Plate Count, Coliforms, E. coli, Salmonella, Mold & Yeast)
• Heavy metal screening (Lead, Arsenic, Cadmium, Mercury)
• Mycotoxin analysis (Aflatoxins B1/B2/G1/G2, Zearalenone, Deoxynivalenol)
• Pesticide residue screening per EU and US pharmacopoeia standards
• Non-GMO verification through PCR testing

Certifications

Our Puffed Corn Powder carries multiple internationally recognized certifications that validate our commitment to quality, safety, and regulatory compliance. These credentials give our customers confidence when they register finished products in their target markets.

• ISO 9001:2015 — Quality Management System
• ISO 14001:2015 — Environmental Management System
• FDA Registration — United States Food and Drug Administration
• GMP Certified — Good Manufacturing Practice
• KOSHER Certified — Suitable for kosher-compliant formulations
• HALAL Certified — Suitable for halal-compliant formulations

Packaging & Logistics

We offer flexible packaging options to match your operational requirements. For small-volume orders and sample requests, we pack Puffed Corn Powder in 1 kg food-grade aluminum foil bags with double inner plastic liners that provide an excellent moisture barrier. For commercial-scale orders, we supply the product in 25 kg fiber drums, also equipped with double inner plastic liners for maximum product protection during transit and storage. Furthermore, we gladly accommodate custom packaging specifications — including branded private-label solutions — to align with your market positioning and distribution needs.

For international shipments, we dispatch orders via reliable air freight and sea freight channels, with typical delivery times of 7 to 15 business days for air shipments and 20 to 35 days for sea freight, depending on the destination port. In addition, we provide DDP (Delivered Duty Paid) shipping options to select countries, which simplifies customs clearance and reduces administrative burden on your import team. The minimum order quantity starts at just 5 kg, and we happily supply free samples for evaluation purposes — simply contact our sales team with your requirements.

Why Choose BAISIFU Puffed Corn Powder

• Vertically integrated production — we control every step from raw corn selection through to final packaging, ensuring consistent quality across every batch
• Non-GMO commitment — we source exclusively from verified non-GMO corn suppliers and validate each lot through PCR testing
• Superior water stability — our fully gelatinized starch delivers industry-leading binder performance in aquafeed and pet food applications
• Clean-label appeal — our product contains no additives, no preservatives, and no artificial flavors, which aligns perfectly with today’s consumer demand for natural ingredients
• Multi-certification confidence — ISO, FDA, GMP, KOSHER, and HALAL certifications simplify your regulatory compliance in diverse markets
• Flexible service — from free samples and small trial orders to full-container commercial shipments, we scale with your business needs
• Technical support — our R&D team stands ready to assist with formulation challenges and application-specific optimization
• Global reach — we serve customers in over 50 countries across Europe, North America, Central America, the Caribbean, and South America

Get in Touch

We welcome inquiries from feed manufacturers, food processors, beverage formulators, ingredient distributors, and procurement professionals worldwide. To request a free sample, discuss your specific particle size or bulk density requirements, or receive a tailored quotation for your order volume, please reach out to our international sales team today. Our technical staff will respond promptly with the information, documentation, and support you need to evaluate BAISIFU Puffed Corn Powder for your next product development or production scaling project.

Contact us now to discover how BAISIFU Puffed Corn Powder can elevate your formulations.

About Shaanxi BAISIFU Biological Engineering Co., Ltd.

Shaanxi BAISIFU Biological Engineering Co., Ltd. specializes in the research, development, production, and global distribution of natural flavor and fragrance ingredients, botanical extracts, and functional food raw materials. Headquartered in Xi’an, China, our company has earned the trust of clients in over 50 countries and regions through an unwavering commitment to product quality, supply chain integrity, and customer service excellence.